Marwin-valve MS3000 Series High Performance Valve User Manual

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3170 Wasson Road • Cincinnati, OH 45209 USA
Phone 513-533-5600 • Fax 513-871-0105
[email protected] • www.marwinvalve.com
I & M MS3000 Series
Installation & Maintenance Instructions for
Marwin MS3000 Series Three Piece Ball Valves
Warning: Marwin Valve Ball Valves must only be used, installed and repaired in accordance with these Installation &
Maintenance Instructions. Observe all applicable public and company codes and regulations. In the event of leakage
or other malfunction, call a qualied service person; continued operation may cause system failure or a general hazard.
Please read these instructions carefully!
Your Marwin Valve product will provide you with long, trouble-
free service if it is correctly installed and maintained. Spending
a few minutes now reading these instructions can save hours
of trouble and downtime later. When making repairs, use only
genuine Marwin Valve parts, available for immediate shipment
from the factory.
Scope
This manual is intended as a guide to assist customers in the
storage, installation, and maintenance of Marwin MS3000 Se-
ries ball valves. Subsequent additions or special instructions will
be provided for special ball valves, critical service, or customer
requirements.
Applicability
This manual is applicable to the MS3000 Series Marwin ball
valves.
Caution
To help prevent injury to personnel or damage to equipment,
please read this section completely before performing any op-
erations.
Valve pressure ratings are based on many variables, in-1.
cluding valve series and size, as well as body, seat and
bolt material. Verify that application does not exceed the
pressure or temperature rating on the nameplate.
ALWAYS2. depressurize the line with the valve in the OPEN
position before disassembly.
Wear protective equipment and take appropriate precau-3.
tions to safeguard against injury caused by the discharge
of trapped uids.
Use only Marwin recommended spare parts for mainte-4.
nance.
To ensure safety and maintain warranty, never modify 5.
valve in any way without prior approval from Marwin.
Storage
A petroleum based oil (silicone free) is used as lubrication
on all internal surfaces. This may be removed with a solvent
if found objectionable. All valves are adequately packed in a
strong cardboard case in such a way as to avoid any possible
damage during transport and storage.
CAUTION: If ball valves are not destined for immediate use,
the following precautions should be taken:
If possible, leave the ball valves in their packing cases 1.
during the period of storage.
Ball valves must remain in open position during this time.2.
In order to prevent damage, protective plastic covers on 3.
valve ends should not be removed until immediately prior
to installation.
It is advisable to store the valves in waterproof condi-4.
tions. Ball valves should be protected to safeguard
against humidity, moisture, dust, dirt, sand, mud, salt
spray and seawater.
All valves complete with actuators are to be stored in dry 5.
conditions.
Valves to be stored for a long period of time should 6.
be checked by the quality control personnel every six
months, every three months when valves are automated.
Maintenance During Storage Period
Internal surface should be inspected to check for dust or 
other foreign objects.
Rust or dust must be removed by cleaning with proper 
solvent.
After cleaning, ball valves must be lubricated with an ad-
equate lubricant.
Ball valves should be operated for at least two complete 
cycles before installing or returning to storage.
Installation
The ball valves may be installed in any position using Standard
Pipe Fitting Practice.
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Summary of Contents

Page 1 - I & M MS3000 Series

3170 Wasson Road • Cincinnati, OH 45209 USAPhone 513-533-5600 • Fax [email protected] • www.marwinvalve.comI & M MS3000 S

Page 2 - Valve Disassembly

CAUTION: Before installation of the valve:Pipe must be free of tension both during and after in-1. stallation.Pipe must be ushed to clean dirt, weldi

Page 3 - Bolt Torque Value Table

AssemblyMake sure valve components are clean and free of burrs 1. and imperfections on sealing surfaces.Place thrust washer onto stem.2. Insert stem i

Page 4 - Exploded View

3170 Wasson Road • Cincinnati, OH 45209 USAPhone 513-533-5600 • Fax [email protected] • www.marwinvalve.comBulletin IM-MS3000

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